Choosing the right sprayer to meet your needs can be a daunting task, so the best HVLP paint sprayer reviews found here can help you make your purchase with a greater level of confidence.
Best HVLP Spray Gun Chart
HVLP paint sprayers typically come packaged in a “system,” although you can sometimes find the guns being sold separately as well.
|Fuji Semi Pro 2 HVLP Spray System|| 4.8 || $$$$$+ |
|Earlex HV5500 Spray Station|| 4.4 || $$$$ |
|Wagner Flexio 890 HVLP Paint Sprayer Station|| 4.4 || $$$ |
|Rockler Finishing HVLP Sprayer|| 4.6 || $$$|
|DeVilbiss Starting Line HVLP Gravity Spray Gun Kit|| 4.3 || $$ |
|TCP Global HVLP Spray Gun Set|| 4.2 || $$ |
|Graco-Sharpe 288878 HVLP FX3000 Paint Spray Gun|| 4.5 || $$ |
|Astro EuroPro Forged HVLP Spray Gun|| 4.7 || $$ |
|Neiko Air Spray Gun 40 PSI HVLP w/ 1.7mm Spray Nozzle|| 4.1 || $ |
|Wagner Control Spray HVLP Sprayer|| 4.1 || $ |
HVLP Spray Gun Reviews: Editor’s Ratings and Reviews
Premium HVLP Spray Gun
Instead of giving you a fast ticket to a mess, the Fuji Semi Pro 2 HVLP Spray System gives users a painting system that they can use almost immediately thanks to its comprehensive design.
Although it comes with a premium price, we found that you’re going to receive premium results from this top rated HVLP sprayer.
The tradeoff for a little noise is worth it. The Fuji Semi-Pro 2 is a bit on the noisy side, so hearing protection is a must if you’re using this sprayer indoors.
On the flip side, this negative is easily offset by how accurate your results can be.
You can quickly create the perfect atomization levels, minimizing your overspray in just seconds.
Honestly, we’re generally reluctant to recommend a siphon feed system of spraying for most jobs. However, this particular model does an excellent job of giving you control over the final results.
Although the pollution to the surrounding atmosphere is minimal, there is still a bit of a mist that occurs while you’re working with this spray system.
Your cleanup is always quick and painless, especially if you’ve taken the time to mask off before getting to work.
Most Affordable HVLP Paint Sprayer
Many issues that are listed in public reviews about this particular latex sprayer can be easily fixed.
It’s important to always give your new sprayers a good cleaning when you receive them. Same with the Neiko 40 PSI Air Spray Gun. This removes dust and left over residue from manufacturing that could foul your paint.
Before you begin painting, ensure to tighten up any threads along the system to prevent any leaks from springing up on you.
A little care before will reduce your maintenance time and costs later on down the road. Many sprayers that are below 3 pounds in weight tend to provide inconsistent results.
Although you see this somewhat with this Neiko model, it isn’t something that is overly noticeable unless you’re using many different types of sprayers over a short period of time.
The low weight of this unit fights user fatigue so you get a consistent pattern as often as possible.
When a product says that it can help you paint a wall that is 8 feet by 10 feet in size in just 5 minutes, then it has our attention.
Because many paint stations like this one tend to have enough of an exhaust output where your masking can literally be blown off the wall, leaving you with a major mess.
We masked off one doorframe, bottom trim around the room, three outlets, one overhead fixture, and the floor.
We found that it would take about 2 gallons of paint to cover a wall when compared to similar rolling or brushing work.
If you don’t like to paint or you have a fairly large project which needs to be completed, then the Wagner Flexio 890 HVLP Paint Station can make the job go by rather quickly.
You might not be able to paint a wall in just 5 minutes with this Wagner paint sprayer, but compared to brushing the wall or using a roller, you’ll still wind up coming out ahead and that makes this investment one worth considering.
What we really liked about this Earlex Spray Station was the fact that the spray pattern adjustments come with a push and click type of design.
Instead of fiddling with difficult knobs or dials, you simply push to receive the pattern adjustments that your next project requires.
It gives even contractors the power they’ll need to get some of their jobs completed on time.
Get yourself the specialized Earlex Spray Gun Cleaning Kit to get your unit super clean after use.
This pro spray gun is able to generate up to 42 CFM thanks to its 650w turbine, giving you consistent coverage on your shutters, trim or similar medium-sized projects.
Users receive two needle sizes with this particular HVLP spray gun: 1.8mm and 0.9mm.
There are no additional options for needle sizes on the market right now for this Rockler model, so only specific applications can be met with this unit. This issue is further enhanced by the fact that there is no air pressure control equipped to this unit.
You also receive some flexibility within the spray pattern that is delivered. As with similar models, you receive a rounded flat spray, a horizontal spray, and a vertical spray.
It works well for all water-based finishes, lacquer, or stains and the overspray received is comparable to other sprayers in the industry today.
Oil-based paints work much better than latex paints from our experience with this model.
We wish there was a bit of a better hose included with this particular spray kit.
It’s just 15 feet in length, which is fine for indoor projects, but can make it a bit difficult for some exterior work to be completed.
The hose itself is fairly flexible, but it isn’t of the same quality that you’ll find with models that have a higher price point.
Users receive two needle sizes with this particular HVLP spray gun: 1.8mm and 0.9mm.
There is very little tailing, although finding the right delivery pass for your preferred finish does take some practice.
Designed with automotive painting needs in mind, don’t limit yourself to just one use for this tool.
This spray gun kit works better for occasional use instead of daily use. If you’re a professional painter, then this probably isn’t the right kit for you.
The design is solid and it functions quite well, but we don’t see it standing up to some heavy wear and tear.
You’re going to need 8-13 CFM from your air compressor to receive continuous painting from these guns.
You receive 3 tips with the purchase of this DeVilbiss kit: 1mm, 1.3mm, and 1.5mm. If you want to change out the default tip, be prepared to take some extra time and be patient with the process.
The initial tip you receive from the factory is on there tight. And we mean TIGHT.
It’s on there incredibly tight and if you get frustrated with it, you might just end up breaking it. The included tool works well after you get it off the first time. We had to use a wrench.
Our advice? You’ll get better results if you step up to a 3/8 inch hose.
DeVilbiss has equipped this gravity spray gun kit with plastic cups and plastic connection gaskets. There is a definite weak point where the body and the cup come together.
Consider upgrading to the DeKups system. You can spray at any angle without leaks.
We have more to say about the DeVilbiss Starting Line and it’s all good.
Equipped with stainless steel needles and nozzles, you’ll have full adjustment over your spray patterns, air pressure, and fluid coverage for consistent results.
The CFM requirements range from 3.5 to 7.1, which again most compressors are able to handle.
This means you can keep painting until you’re finished with a project instead of being forced to wait for the compressor to catch up.
Be prepared for on-the-fly adjustments. We found that just a little bit of vibration can cause the knobs to turn just a bit and adjust the quality of the spray.
Depending on the compressor being used, it might be better to wait if your compressor is running before starting to paint once again.
Otherwise you might consider using two hands to control the TCP spray guns if you find this to be a bit of difficulty while using this product.
Make the cleaning process a bit easier with TCP’s 20 piece cleaning kit.
Extra paint usage can be a bit of an issue. Although these spray guns have an HVLP design, they use a little more paint than you’d expect.
We found the surface ratio of paint to atmosphere to be about 70/30, whereas other HVLP designs can be as high as 90/10.
Whether you decide to spring for the 1mm model or the 1.8mm model, we found that this compact and very lightweight sprayer does an excellent job.
The cup is made from aluminum and holds 600cc, so bigger jobs may see some time delays due to constant filling.
Replacement parts are easy to obtain if something does happen to break down on you, but overall this sprayer is built more for specific projects than for general needs.
Find the tip size that works best for you and get to work!
Stainless steel parts that resist rust and corrosion are one of the main reasons to take a look at this HVLP Spray Gun.
It comes with a 1.9mm tip making it just right for laying down thicker materials like primer. Great for Plasti-dip. We don’t recommend this sprayer for latex.
For the price, this gun is super versatile and it surprised us at all the material it could spray!
Check your compressor to ensure that it can operate at high enough pressure.
You can buy more tips for this gun directly from Astro Tools.
3 spray patterns and an adjustable flow adjustment let’s you spray fast. The Wagner Control Spray excels at spraying thinner materials like stain, sealer, varnish, urethane and enamels.
Your go to gun for smaller outdoor projects, set up and clean up are easy and fast even for beginners. When we sourced parts for this sprayer, they were super easy to come by.
We love how quiet this unit is and how it comes with several paint cups.
No compressor is needed for this HVLP paint sprayer.
One con of this unit is that the needle size that it comes with, 2mm, cannot be changed. Adjust your flow and material thickness and this sprayer will handle most jobs you throw at it.
But don’t take our word for it, read the TON of positive online owner reviews.
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HVLP Spray Gun Features
You’ll find that most HVLP spray guns utilize a spray cup to feed paint, varnish, stain, or lacquer to the nozzle
This requires you to hold the spray gun at a certain angle for best results. This can sometimes be difficult if you’re finishing furniture, trim, or other detailed work.
The best HVLP spray gun systems will come with a paint preparation feature that will allow you to use the spray gun at any angle. This includes upside down, to resolve this issue.
One overlooked feature that can be found on some HVLP paint sprayers is called a bleeder-type spray gun.
In the traditional spray gun design, if you’re not depressing the trigger on your spray gun, then the air at the nozzle shuts off.
Bleeder-type spray guns have the air blow out of the nozzle constantly.
This can help to reduce splatter on the initial triggering of the spray gun on the surface being painted.
HVLP Features To Look For
|Can Spray at Any Angle|
|Bleeder Type Spray|
|Efficient Paint Transfer|
|Can Spray a Variety of Materials|
|Lightweight + Flexible hose|
|Connection from Sprayer and air hose are same diameter|
Best Material to Spray with Your HVLP
We recommend only spraying thinner materials like stains and lacquers with your HVLP paint sprayer.
Latex paint can definitely be sprayed, but because your operating at a low PSI, you will need to thin your paint before getting started.
Avoid thicker materials which will clog your sprayer. Leave the oil based paints and primers to the sprayers with higher operating PSI, like Airless paint sprayers. They operate at nearly a whooping 2000 PSI, giving them the power to spray unthinned latex.
Best Jobs for HVLP Spray Guns
Conventional HVLP Spray Guns spray slower than airless paint sprayers. This is due to the low pressure which results in less overspray and a softer. smoother finish. HVLP’s are really meant for painting a wall or some furniture, or your cabinets.
If you’re looking to paint your house, which is a HUGE job, you’re going to want to go with an airless paint sprayer. They are made for large jobs like your home exterior, decks and fencing. They push out nearly 2000 PSI, meaning they paint fast at 1-2 gallons/minute without thinning.
HVLP Turbine Vs Air Compressor Systems
A turbine or spray system is different than a gun and air compressor set up. Typically, an HVLP spray system is a less expensive way to get painting because you don’t need to buy yourself an air compressor to go with your new spray gun. Although premium spray systems can cost upwards of $1,000.
Many HVLP paint sprayers have “stages” listed in their product description.
This basically means that the included turbine with the machine can be run at a specific number of speeds. A 3-stage HVLP spray gun would have 3 speed settings that you can use while working. Sometimes these speeds can only be controlled at the nozzle. Look for a knob or dial adjustment for better control over your spray patterns and overall coverage in this area
Turbine systems are self contained which makes them portable. They weigh around 15-25 lbs.
Downsides compared to a compressor and gun set up is that you are limited in the amount of air you can get, meaning you may get a better result from the traditional gun/compressor.
HVLP turbine systems are usually louder than a gun/compressor set up and many paint much slower. You also have to mess around a bit with the viscosity of your material to get it to spray just right.
What is an HVLP Spray Gun?
What does HVLP stand for? HVLP is short for high volume, low pressure.
HVLP spray guns use a steady flow of air to allow the paint to stick to surfaces. Low pressure means that an HVLP paint sprayer creates a mist-like spray pattern resulting in less mess and waste.
HVLP paint guns typically work with thinner materials such as stains and thinned latex paint.
If you are planning on painting mostly indoors such as cabinets, furniture, trim and walls, then an HVLP sprayer may be exactly what you need.
The Advantages of the Best HVLP Spray Gun
Why choose an HVLP paint sprayer? Let's face it – if you've used a traditional paint sprayer to create a finish, then you know that they tend to be less than efficient.
Traditional paint sprayers can put up to 60% of the paint you're spraying into the air around you. HVLP models are so efficient, they will transfer 90% of the paint onto your surface!
Without breathing protection in place, you're literally inhaling paint pollution.
Your lungs shouldn't be the same color as your walls, right?
|Up to 90% Paint Transfer Rate|
|Low Operating PSI|
|Sprays a ton of Materials|
|Low Operating PSI|
Why Choose HVLP Over Other Types of Sprayers?
HVLP paint sprayers put more of your product on the surface being painted.
This means you won't waste as much paint and you won't have to worry about what the excessive paint in the air will do to your environment, especially if you're painting indoors.
This is because the typical HVLP spray gun only needs about 10 PSI at the nozzle. Traditional spray guns typically require 50+ PSI.
You can use HVLP spray guns with compressors, turbine systems, or even in a conversion setting if you prefer.
These options will also help to minimize the paint loss experienced with the more traditional spray guns.
Then there's the flexibility of mediums that an HVLP system can apply for you.
Users can spray on varnishes, lacquers, automotive paint, and even stain with ease with this type of spray gun.
You can control your spray pattern and the flow of fluids going through the sprayer.
Look for paint hoses that are lightweight, flexible, but still strong to achieve the best possible results with an HVLP sprayer.
|Up to 90% Paint Transfer Rate||Slow Spray Speed|
|Budget Friendly||Hoses can Kink|
|Beginner Friendly||Cheaper Models have Plastic Parts|
|Low Operating PSI||Only Sprays Thin Materials|
HVLP vs Airless
Choosing a paint sprayer really depends on your overall project needs.
High Volume Low Pressure (HVLP) Spray Guns use a steady volume of air to allow the paint droplets to stick to surfaces.
The low pressure creates less mess and waste.
These sprayers typically work only for thinner paints.
Industrial or commercial versions will give you lacquer or varnish options if you’re willing to make the needed investment.
HVLP sprayers also offer these advantages.
- Spraying distances of up to 6 inches.
- Detailed work where overspray is not a concern.
- Compatibility with stains and most paint types.
Airless paint sprayers pump out paint at high pressure versus low pressure. This causes the paint to fan out in a series of droplets, resulting in even coat of paint.
Airless paint guns are quite versatile and can conquer interior paint, residential outdoor DIY projects like a deck, fencing, or shutters, and ceilings.
Unlike an HVLP gun, airless sprayers can handle thicker paints and materials.
Choosing one or the other depends on what the specifics of the job happen to be.
HVLP sprayers are a better option when coverage is more important than precision. Imagine that you’re painting the leg of a chair.
You don’t care if paint goes to either side. You just want precision at impact and that’s what this design provides.
There are a ton of reasons to choose HVLP, check out our Airless Vs HVLP post for all the details.
Common Issues with HVLP Spray Guns
Always pay attention to the connectors that are used with your preferred HVLP paint sprayer.
Many HVLP models offer users a connector that is smaller in diameter than the air hose that connects to the unit.
Because this is a restriction to the flow of the paint or other substance, pressure can build up at the connection and cause issues.
Hose can also be prone to kinking, especially on the cheaper models in this category.
Look for systems that have a spring that fits over the hose to prevent kinks from forming.
Hosing that has a spiral rib built into the unit can also prevent problems in this sprayer category.
Clogging can also be an issue. For reversible tips, just flip them around and use the lowest pressure setting. If the tip is not reversible, then wash out immediately with water.
Check filters and screens for clogging and damage as well.
What Are the Prices of the Best HVLP Paint Sprayers?
You’re going to find as you look through the HVLP paint sprayer reviews that there is a definite correlation between quality and price in this category.
Entry-level pricing with this type of sprayer will typically provide you with a formed plastic housing.
An upgraded price will typically provide you with a metal housing instead.
You’ll also find that cheaper HVLP paint guns tend to be made from formed plastic components.
A price upgrade in this category, especially with brands like Wagner and Earlex, will provide you with better internal parts.
For instance, a price upgrade will give you machined parts that are made from corrosion-resistant metals, such as aluminum or stainless steel.
Higher priced HVLP sprayers will also have paint preparation systems instead of paint cups and automatic speed controls.
Bonus: they will also have reduced sound levels so your ears won’t be ringing even when you’re wearing hearing protection.
Prices for HVLP Sprayers
Mid-range products that offer a few features and an upgraded overall experience are typically in the $100-$250 range.
Anything above this is considered a premium product, some are contractor-grade, and are usually best suited for large-scale projects or jobs which require professional results consistently.
If you’re a gear head like me, and are always looking for the best results, take a look at the Fuji Semi Pro 2 System.
This premium HVLP spray gun system will not disappoint.
The best HVLP paint sprayer reviews will help you find a sprayer that delivers consistently accurate results. Find your preferred product today and your work will continue to look amazing.